一、設備原理

　　1、 Equipment principle

　　全自動真空碳氫清洗機依托 PLC 自動化控制系統，實現全流程智能操作。設備生產主線涵蓋真空脫氣超聲波清洗、強力真空超聲波清洗、蒸汽洗與真空干燥等核心環節。其工作時，充分發揮超聲波強大的滲透力與機械震動力，沖擊工件表面，同時結合碳氫清洗劑卓越的化學去污性能，在真空環境下開展全方位深度清洗，無論是工件表面，還是盲孔、狹縫等復雜部位，都能實現徹底潔凈。

　　The fully automatic vacuum hydrocarbon cleaning machine relies on the PLC automation control system to achieve intelligent operation throughout the entire process. The main production line of the equipment covers core processes such as vacuum degassing ultrasonic cleaning, strong vacuum ultrasonic cleaning, steam cleaning, and vacuum drying. When working, it fully utilizes the powerful penetration force and mechanical vibration force of ultrasonic waves to impact the surface of the workpiece, while combining the excellent chemical cleaning performance of hydrocarbon cleaning agents to carry out comprehensive deep cleaning in a vacuum environment. Whether it is the surface of the workpiece, blind holes, narrow slits and other complex parts, it can achieve thorough cleaning.

　　二、設備結構特點

　　2、 Equipment structural characteristics

　　空間與能耗優勢：設備占地面積小，運行功耗低，節省場地與能源成本。

　　Space and energy advantages: The equipment occupies a small area, has low operating power consumption, and saves space and energy costs.

　　溶劑兼容性強：可適配碳氫和改性醇溶劑，滿足多樣化清洗需求。

　　Strong solvent compatibility: can adapt to hydrocarbon and modified alcohol solvents, meeting diverse cleaning needs.

　　高效清洗模式：采用真空、高溫超聲清洗技術，確保清洗效果達到理想狀態 。

　　Efficient cleaning mode: using vacuum and high-temperature ultrasonic cleaning technology to ensure ideal cleaning effect.

　　環保循環設計：通過溶劑循環蒸餾系統，實現清洗液零排放，踐行綠色環保理念。

　　Environmentally friendly circular design: By using a solvent circulation distillation system, zero discharge of cleaning solution is achieved, practicing the concept of green environmental protection.

　　密閉腔體設計：全密閉清洗腔結構，有效降低溶劑損耗，提升使用經濟性。

　　Sealed chamber design: The fully sealed cleaning chamber structure effectively reduces solvent loss and improves economic efficiency.

　　三、產品用途

　　3、 Product Usage

　　真空碳氫清洗機適用于小型沖壓鈑金件、五金零件、電器觸點等各類金屬零件的脫脂清洗。尤其擅長解決疊層、夾縫、異形等復雜結構的批量金屬零部件清洗難題，滿足精密清洗需求。

　　The vacuum hydrocarbon cleaning machine is suitable for degreasing and cleaning various metal parts such as small stamping sheet metal parts, hardware parts, and electrical contacts. Especially adept at solving the cleaning problems of batch metal parts with complex structures such as stacking, gaps, and irregular shapes, meeting the requirements of precision cleaning.

　　四、清洗材質與污漬

　　4、 Cleaning materials and stains

　　適用材質：適用于銅、鋁、鐵、鋼等多種金屬材料零件。

　　Applicable materials: Suitable for various metal parts such as copper, aluminum, iron, steel, etc.

　　去除污漬：能夠高效清除零件表面粘附的油污、脫脂殘留，以及雜質粉塵等污染物。

　　Stain removal: It can efficiently remove oil stains, degreasing residues, impurities, dust and other pollutants adhered to the surface of parts.

　　五、清洗效率

　　5、 Cleaning efficiency

　　單籃清洗耗時僅需 5 - 8 分鐘，大幅提升清洗作業效率，滿足批量生產需求。

　　Single basket cleaning only takes 5-8 minutes, greatly improving the efficiency of cleaning operations and meeting the needs of mass production.

　　六、清洗工藝

　　6、 Cleaning process

　　粗洗階段：依次進行噴淋與超聲浸泡粗洗，通過粗洗自循環與回液系統，完成粗洗流程。

　　Coarse washing stage: Spray and ultrasonic immersion coarse washing are carried out sequentially, and the coarse washing process is completed through the coarse washing self circulation and return system.

　　精洗階段：同樣采用噴淋結合超聲浸泡的精洗方式，配合精洗自循環與回液，實現深度精洗。

　　Fine washing stage: The same fine washing method combining spray and ultrasonic immersion is used, combined with fine washing self circulation and liquid return, to achieve deep fine washing.

　　終處理階段：采用蒸汽浴洗搭配真空干燥，確保工件潔凈且干燥。

　　Final processing stage: Steam bath washing combined with vacuum drying is used to ensure that the workpiece is clean and dry.

　　七、可選配置

　　7、 Optional configuration

　　為滿足不同用戶的個性化需求，提供豐富的可選配置，包括自動進出料裝置、退磁裝置、洗籃轉動或擺動裝置、輔助蒸餾裝置、防銹處理、全密閉安全容器等，可靈活定制專屬清洗方案。

　　To meet the personalized needs of different users, we provide a wide range of optional configurations, including automatic feeding and discharging devices, demagnetization devices, basket rotation or swinging devices, auxiliary distillation devices, rust prevention treatment, fully enclosed safety containers, etc. We can flexibly customize exclusive cleaning solutions.

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